9.3.6. Removal and installation of transmission


Automatic transmission of KM148 (1987-89)

1. Handle
2. Panel
3. Forelock
4. Axis
5. Cable of a butterfly valve
6. Socket of the solenoidal valve of inclusion of the highest transfer (overdrive-valve)
7. Speedometer cable
8. A branch pipe for gas station and check of level of liquid
9. Ring
10. Back driveshaft
11. Forward driveshaft
12. Shaft of cross draft
13. Draft

Automatic transmission of KM148 (1987-89), continuation

14. Bolt of fastening of an exhaust pipe
15. Tubes of a cooler of transmission liquid
16. Cover of access to the hydrotransformer
17. Special bolts
18. Socket of the sensor of a control lamp of inclusion of a forward leading axis
19. Arm of an exhaust pipe
20. Cross-piece
21. Arm of the transfer case
22. Plug
23. Transmission assembled with the transfer case

Automatic transmission of V4AW2 (1990-98)

1. A branch pipe for gas station and check of level of liquid
2. Ring
3. Tip of a cable of a butterfly valve
4. Dustproof cover
5. Cable of management of transmission
6. Speedometer cable
8. Socket of the switch of provisions HIGH/LOW
9. Socket of the sensor of a control lamp of turning on of the all-wheel drive
10. The socket of the sensor of work of interaxal differential in the blocking mode
11. Socket of the sensor of blocking of interaxal differential
12. Socket of the sensor of inclusion of a forward axis
13. The socket of the blocking switch
15. Cooler tube
A. To grease with DIAMOND ATF SP liquid or equivalent
N – is subject to replacement

Automatic transmission of V4AW2 (1990-98), continuation

16. Starter
17, 18. Guard
19, 20. Arms
21. Cover of access to the hydrotransformer
22. Transmission support torsion
23. Arm of the transfer case
24. Cross-piece
25. Engine support buffer
26. Arm of a guard of the transfer case
27. Buffer
28. Hydrotransformer bolt
29. Transmission assembled with the transfer case
31. Laying
A. Designation of a bolt
B. Inhaling moment
B. Sizes of a bolt of L and D

Automatic transmission of V4AW3 (1994-98)

1. A branch pipe for gas station and check of level of liquid
2. Ring
3. Tip of a cable of a butterfly valve
4. Dustproof cover
5. Cable of management of transmission
7. Speed sensor socket
8. Socket of the switch of provisions HIGH/LOW of the transfer case
9. Socket of the sensor of a control lamp of turning on of the all-wheel drive
10. The socket of the sensor of work of interaxal differential in the blocking mode
11. Socket of the sensor detector of blocking of interaxal differential
12. Socket of the sensor detector of inclusion of a forward axis
13. The socket of the blocking switch
14. Socket of the solenoidal valve
15. Cooler tube
A. To grease with DIAMOND ATF SP liquid or equivalent
N – is subject to replacement

Automatic transmission of V4AW3 (1994-98), continuation

16. Starter
17, 18. Starter guard
24. Cross-piece
26. Arm of a back support of the engine
27. Buffer
28. Bolt of fastening of the hydrotransformer
29. Transmission assembled with the transfer case
30. Case of the mechanism of management of transmission
31. Laying
A. Designation of a bolt
B. Inhaling moment
B. Sizes of a bolt of L and D

CARS OF 1983-89.

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove a forward exhaust pipe, having disconnected from a collector and converter.
3. Disconnect kick - down - draft.
4. Remove a cover of the selector and the panel of the selector, remove the selector.
5. Lift the car, remove a guard of the transfer case.
6. Remove the mechanism of change of transfers of transmission and control of the transfer case.
7. Merge liquid from transmission.
8. Disconnect cooler tubes, muffle and fix in vertical position.
9. Disconnect driveshafts.
10. Disconnect from transmission of a wire and cables.
11. Turn off bolts of fastening of the hydrotransformer for what uncover and turn the crankshaft, turning off bolts consistently.
12. Remove a starter, take aside and fix (it is recommended at first
to disconnect wires).
13. Remove a back support of transmission from a cross-piece.
14. Remove a cross-piece, considering the considerable weight and the sizes of this detail.
15. Remove a support of the transfer case, turn off bolts of fastening of a bell-shaped case and remove transmission, having displaced it back, having lowered and having removed from the directing pins.
16. Installation is carried out upside-down.
17. Replace all laying and a sealant, delay connections with the moments specified illustrations.
18. Bolts of fastening of the hydrotransformer to a flywheel tighten with the moment 35–42 N. of m.
19. Adjust drafts and cables.

CARS OF 1990-98.

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the mechanism of control of the transfer case.
3. Lift the car, remove a guard of the transfer case.
4. Remove a forward exhaust pipe, having disconnected from a collector and converter.
5. Merge liquid from transmission and oil from the transfer case.
6. Disconnect driveshafts, having designated their situation.
7. Give a forward shaft forward, incline and get from a reducer.
8. Remove a filling branch pipe.
9. Disconnect from draft transmission, remove a cover from a case shaft.
10. Designate and disconnect from transmission of a wire and cables, including a speedometer cable.
11. Disconnect from cooler tube transmission.
12. Remove a starter and a thermal guard (if it is provided).
13. Substitute a jack under the engine pallet.
14. Substitute under transmission the cart with a jack, but do not hang out transmission yet.
15. Slightly you will hang out the engine and remove the right and left forward support.
16. Remove the lower cover of a bell-shaped case.
17. Remove an arm of the transfer case, the torsion, the buffer and an arm of a guard.
18. Slightly you will hang out transmission.
19. Turn off 2 bolts of a cross-piece, raise a jack by 6 mm and remove a cross-piece.
20. Remove transmission. At removal execute the following.
21. Uncover
22. Turn off 6 bolts of fastening of the hydrotransformer, having asked the assistant to turn the crankshaft.
23. Carefully lower a back part of transmission assembled with the transfer case and remove from the engine.
24. Incline a forward part of transmission and carefully lower, watching to touching a back extreme cross-piece, and get from under the car.
25. Installation is carried out upside-down.
26. Replace all laying and a sealant, delay connections with the moments specified illustrations
27. Bolts of fastening of the hydrotransformer to a flywheel tighten with 34–41 N.'s moment m, bolts of fastening of transmission – with m 75 N.' moment, cross-piece bolts – 6 N. of m.
28. Adjust drives of management of transmission.