9.3.16. Dismantling of CV JOINTS


Details of the Double-offset CV JOINT of the right half shaft

1. Collar And
2. A collar In
3. Spring ring
4. External holder
6. Balls
7. Separator
8. Lock ring
9. Internal holder
10. Cover
11. Dustproof cover
12. Letna of the protective case of a cover
13. Protective case of a cover
14. Collar And
15. A collar In
16. Bierfiild CV JOINT cover

Details of the Double-offset CV JOINT of the left half shaft

1. Collar And
2. A collar In
3. Spring ring
4. External holder
5. Dustproof cover
6. Balls
7. Separator
8. Lock ring
9. Internal holder
10. Cover
11. Dustproof cover
12. Tape of the protective case of a cover
13. Protective case of a cover
14. Collar And
15. A collar In
16. Cover of the external Bieriild CV JOINT
17. Half shaft of the external Bieriild CV JOINT
18. Spring ring

Assembly is carried out in the sequence (according to numbers of positions) 17–16–14–15–2–10–1–7–9–8– –6–5–4–3–18–13–12–11

Double-offset CV JOINT device

1. Separator
2. Lock ring
3. Internal holder

On the considered cars folding CV JOINTS are installed, – axial the DOJ (double-offset) or TJ (tripod) type, – from inside and non-demountable, – BJ (Bierfiild type) or RJ (Rzeppa type), – from the outer side.

Regularly check a condition of covers of CV JOINTS, at the slightest visible damages immediately replace covers.

When dismantling CV JOINTS it is necessary to replace collars of covers and spring rings, keep in mind that these details are not interchanged for models of different years of release and at their acquisition it is necessary to specify a code according to the catalog.

PERFORMANCE ORDER

Tripod CV JOINT
1. Remove big and small collars and remove a hinge cover, having displaced it on a half shaft.
2. Carefully remove a hinge holder.
3. Remove a lock ring and remove a crosspiece, wash out it, but do not sort.


4. Remove a crosspiece, having wrapped up a half shaft vent insulating tape, and remove a cover.
5. Check a condition of details.
6. Collect and install the hinge upside-down.
7. Grease a crosspiece with the lubricant delivered in a remkomplekta.

Double-offset CV JOINT
8. Dismantling assembly are carried out according to numbers of positions (see rice. Details of the Double-offset CV JOINT of the left half shaft).
9. When dismantling designate tags an initial relative positioning of a separator and an internal holder of the CV JOINT and a half shaft which at assembly combine.
10. Grease a holder and a separator of the hinge with the lubricant delivered in a remkomplekta, establish balls.


11. Fill an external holder with lubricant approximately on 1/3, establish a lock ring and collect the CV JOINT. Fill with the rest of lubricant a reverse side of the hinge or a cover.

Replacement of covers of CV JOINTS
PERFORMANCE ORDER
1. The replacement procedure of a cover of the internal CV JOINT practically differs in nothing from a dismantling order (see above).
2. The cover of the external CV JOINT is removed after removal of the internal CV JOINT and removal of collars.
3. At assembly put about 1/2 lubricants in the hinge and 1/2 – in a new cover.
4. Replace cover collars.